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Foundry Overhead CraneFoundry Overhead Crane

Foundry Overhead Crane

  • Category: Overhead Crane
  • Heat & Spark Resistance Class:Heat Shielded Components (Up to 800°C) | Spark-Resistant Coating
  • Explosion-Proof & Dust-Tight Design:IP66 Enclosure | ATEX Zone 22 Compliance
  • Heavy-Duty Corrosion Resistance:316L Stainless Steel Hoist | Epoxy-Polyester Paint (500μm)
  • Redundant Safety Braking System:Dual Caliper Brakes | Emergency Backup Power Braking
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Foundry Overhead Crane | Molten Steel Handling System
FEM/ISO 4301 Certified with 600T Capacity & Radiant-Heat Resilience

Brand: Henan Hengkun Crane Co., Ltd.
Applications: Foundries, steel mills, metal casting facilities, forging workshops, and heavy-duty industrial environments requiring heat/dust resistance.


Product Overview

Henan Hengkun Crane Co., Ltd. designs and manufactures robust Foundry Overhead Cranes specifically engineered to meet the extreme demands of modern steel foundries and continuous casting processes. Safety, reliability, and durability are paramount in our crane solutions for handling molten iron and steel.


Core Applications: Precision Handling Where It Matters Most

Our Foundry Overhead Cranes are the workhorses of critical steel production zones:

  • Charging Molten Iron: Safely transferring hot metal ladles from the charging bay to the BOF (Basic Oxygen Furnace).

  • Ladle Transfer in Secondary Metallurgy: Efficiently moving steel ladles to and from ladle furnaces (LF), vacuum degassers (VD), or other refining stations.

  • Feeding the Caster: Precisely positioning full ladles onto the turret of the Continuous Casting Machine (CCM).


Technical Specifications

Model YZ-300 YZ-450 YZ-600
Capacity 300T 450T 600T
Lift Speed 1.8/0.2 m/min 1.5/0.18 m/min 1.2/0.15 m/min
Span 24-36m 30-42m 35-48m
Duty Cycle FEM 3m FEM 4m FEM 4m
Ambient Temp -20°C~+60°C

Universal Parameters
▸ Ladle swing control: ≤3° @ 35m/min
▸ Surface protection: 320μm Al-Zn coating (ISO 12944 C5-M HLS)
▸ Position accuracy: ±5mm under full load


Hengkun Foundry Crane Configurations: Tailored for Your Layout and Workflow

We offer a range of structural configurations to optimize performance within your specific foundry layout and lifting requirements:

Type Max Capacity Span Range Key Advantage
Four-Girder, Four-Rail Twin-Trolley 600t 30m-40m Dual-lift stability for super-heavy loads
Four-Girder, Six-Rail Twin-Trolley 550t 35m-45m Anti-sway control in wide-span plants
Two-Girder Single-Trolley 320t 18m-30m Cost-efficient standard solution
Two-Girder Four-Rail Twin-Trolley 400t 25m-35m Redundant safety for critical processes
Mother-Daughter Trolley System 300t+150t 22m-33m Independent hook positioning flexibility

The Hengkun Advantage: Built for Foundry Rigor

At Henan Hengkun Crane, we go beyond standard designs. Our Foundry Cranes incorporate features that ensure peak performance and longevity in harsh foundry environments:

  • Advanced Main Hoist Drive Systems: Engineered for smooth, controlled lifting of heavy molten loads, minimizing spillage and wear. We utilize various optimized reduction gear configurations based on application needs:

    • Integrated Large Gear Reducer Type

    • Independent Large Gear Reducer Type

    • Triple Gear Reducer Type

    • Twin Gear Reducer / Twin Drum Type

    • Twin Gear Reducer / Single Drum Type

    • Planetary Gear Reducer Type (Multiple Variations Available)

  • Enhanced Safety Architecture: Redundant braking systems, overload protection, and fail-safe controls are standard, prioritizing operator and plant safety.

  • Robust Construction: Utilizing high-grade materials and precision manufacturing for exceptional durability against heat, dust, and heavy cyclic loading.

  • Simplified Maintenance: Designed with accessibility and serviceability in mind, reducing downtime and operational costs.

  • Proven Technology: Incorporating modern control systems and proven mechanical designs for reliable operation.


Customizable Solutions: Adapting to Your Specific Needs

Recognizing that every foundry has unique requirements, Hengkun offers a suite of specialized options to enhance your crane's functionality:

  1. Rotating Spreader Beam (Rotating Hook/Lifter): Allows precise angular positioning of the ladle for accurate pouring or docking. [Highly recommended for most applications]

  2. Variable Hook Distance Spreader Beam: Adjusts the hook spread to handle different ladle sizes or configurations with a single crane.

  3. Spreader Beam with Rigid Guides: Provides exceptional ladle stability and minimizes swing during transport, crucial for tight spaces and operator safety.

  4. High-Precision Load Weighing & Display System: Delivers accurate real-time weight data for process control, inventory management, and safety monitoring.


Project Highlight: Formosa Ha Tinh Steel, Vietnam

Challenge
Handle 420T ladles in 7m-wide BOF aisle with <100mm clearance tolerance

Solution

  • 2×YZ-450 Six-Rail Cranes

  • Rigid guide arms + thermal imaging monitoring

  • 360° rotating spreader (±0.5° control)

Result
▸ 0 molten metal spills in 42 months
▸ 22% faster converter charging cycle
▸ 510,000+ operational hours at 99.4% uptime


Why Choose Henan Hengkun Hoisting for Your Foundry Crane?

  • Deep Industry Expertise: We understand the critical nature of molten metal handling.

  • Focus on Safety & Reliability: Our designs prioritize protecting your personnel, equipment, and valuable product.

  • Built to Last: Durable construction ensures maximum uptime and a lower total cost of ownership.

  • Engineering Flexibility: Standard configurations and bespoke options to fit your exact process.

  • Commitment to Quality: Rigorous manufacturing and testing standards.


Request Customization – Equip your foundry with a crane built for safety, precision, and unmatched resilience!


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Name: Henan Hengkun Crane Co.,Ltd

Mobile:+8617260676687

Tel:+8617260676687

Whatsapp:8617260676687

Email:info@hengkuncranes.com

Add:3K-008, Building B5, No. 299 Xindong Avenue (South), Hongqi District, Xinxiang city, Henan Province