Brand: Henan Hengkun Crane Co., Ltd.
Applications: Foundries, steel mills, metal casting facilities, forging workshops, and heavy-duty industrial environments requiring heat/dust resistance.
Henan Hengkun Crane Co., Ltd. designs and manufactures robust Foundry Overhead Cranes specifically engineered to meet the extreme demands of modern steel foundries and continuous casting processes. Safety, reliability, and durability are paramount in our crane solutions for handling molten iron and steel.
Core Applications: Precision Handling Where It Matters Most
Our Foundry Overhead Cranes are the workhorses of critical steel production zones:
Charging Molten Iron: Safely transferring hot metal ladles from the charging bay to the BOF (Basic Oxygen Furnace).
Ladle Transfer in Secondary Metallurgy: Efficiently moving steel ladles to and from ladle furnaces (LF), vacuum degassers (VD), or other refining stations.
Feeding the Caster: Precisely positioning full ladles onto the turret of the Continuous Casting Machine (CCM).
Model | YZ-300 | YZ-450 | YZ-600 |
---|---|---|---|
Capacity | 300T | 450T | 600T |
Lift Speed | 1.8/0.2 m/min | 1.5/0.18 m/min | 1.2/0.15 m/min |
Span | 24-36m | 30-42m | 35-48m |
Duty Cycle | FEM 3m | FEM 4m | FEM 4m |
Ambient Temp | -20°C~+60°C |
Universal Parameters
▸ Ladle swing control: ≤3° @ 35m/min
▸ Surface protection: 320μm Al-Zn coating (ISO 12944 C5-M HLS)
▸ Position accuracy: ±5mm under full load
Hengkun Foundry Crane Configurations: Tailored for Your Layout and Workflow
We offer a range of structural configurations to optimize performance within your specific foundry layout and lifting requirements:
Type | Max Capacity | Span Range | Key Advantage |
---|---|---|---|
Four-Girder, Four-Rail Twin-Trolley | 600t | 30m-40m | Dual-lift stability for super-heavy loads |
Four-Girder, Six-Rail Twin-Trolley | 550t | 35m-45m | Anti-sway control in wide-span plants |
Two-Girder Single-Trolley | 320t | 18m-30m | Cost-efficient standard solution |
Two-Girder Four-Rail Twin-Trolley | 400t | 25m-35m | Redundant safety for critical processes |
Mother-Daughter Trolley System | 300t+150t | 22m-33m | Independent hook positioning flexibility |
The Hengkun Advantage: Built for Foundry Rigor
At Henan Hengkun Crane, we go beyond standard designs. Our Foundry Cranes incorporate features that ensure peak performance and longevity in harsh foundry environments:
Advanced Main Hoist Drive Systems: Engineered for smooth, controlled lifting of heavy molten loads, minimizing spillage and wear. We utilize various optimized reduction gear configurations based on application needs:
Integrated Large Gear Reducer Type
Independent Large Gear Reducer Type
Triple Gear Reducer Type
Twin Gear Reducer / Twin Drum Type
Twin Gear Reducer / Single Drum Type
Planetary Gear Reducer Type (Multiple Variations Available)
Enhanced Safety Architecture: Redundant braking systems, overload protection, and fail-safe controls are standard, prioritizing operator and plant safety.
Robust Construction: Utilizing high-grade materials and precision manufacturing for exceptional durability against heat, dust, and heavy cyclic loading.
Simplified Maintenance: Designed with accessibility and serviceability in mind, reducing downtime and operational costs.
Proven Technology: Incorporating modern control systems and proven mechanical designs for reliable operation.
Customizable Solutions: Adapting to Your Specific Needs
Recognizing that every foundry has unique requirements, Hengkun offers a suite of specialized options to enhance your crane's functionality:
Rotating Spreader Beam (Rotating Hook/Lifter): Allows precise angular positioning of the ladle for accurate pouring or docking. [Highly recommended for most applications]
Variable Hook Distance Spreader Beam: Adjusts the hook spread to handle different ladle sizes or configurations with a single crane.
Spreader Beam with Rigid Guides: Provides exceptional ladle stability and minimizes swing during transport, crucial for tight spaces and operator safety.
High-Precision Load Weighing & Display System: Delivers accurate real-time weight data for process control, inventory management, and safety monitoring.
Challenge
Handle 420T ladles in 7m-wide BOF aisle with <100mm clearance tolerance
Solution
2×YZ-450 Six-Rail Cranes
Rigid guide arms + thermal imaging monitoring
360° rotating spreader (±0.5° control)
Result
▸ 0 molten metal spills in 42 months
▸ 22% faster converter charging cycle
▸ 510,000+ operational hours at 99.4% uptime
Why Choose Henan Hengkun Hoisting for Your Foundry Crane?
Deep Industry Expertise: We understand the critical nature of molten metal handling.
Focus on Safety & Reliability: Our designs prioritize protecting your personnel, equipment, and valuable product.
Built to Last: Durable construction ensures maximum uptime and a lower total cost of ownership.
Engineering Flexibility: Standard configurations and bespoke options to fit your exact process.
Commitment to Quality: Rigorous manufacturing and testing standards.
Name: Henan Hengkun Crane Co.,Ltd
Mobile:+8617260676687
Tel:+8617260676687
Whatsapp:8617260676687
Email:info@hengkuncranes.com
Add:3K-008, Building B5, No. 299 Xindong Avenue (South), Hongqi District, Xinxiang city, Henan Province
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