info@hengkuncranes.com
+8617260676687
ISO 5049 & FEM 9.811 Certified for Coal, Ore and Coke Operations
Brand: Henan Hengkun Crane Co., Ltd.
Applications: Port terminals, coal yards, cement plants, power stations, and mining facilities requiring high-efficiency stacking and reclaiming of bulk materials such as coal, iron ore, limestone, and grains.
Henan Hengkun’s Stacker Reclaimers deliver integrated stacking and reclaiming capabilities up to 3,000 t/h throughput, engineered for 24/7 operation in power plants, ports, and mining stockyards. This equipment uses advanced automation technology and heavy-duty structural design to ensure continuous, high-capacity material transportation while minimizing operating costs and environmental impact. It is ideal for mixing, storing and feeding raw materials, and can maintain precise and reliable operation even in harsh industrial environments.
Unified Boom System:
Stacking capacity: 3,000 t/h (coal @ 0.8 t/m³)
Reclaiming capacity: 2,500 t/h (rotary bucket wheel)
Slewing & Travel Synchronization:
360° continuous slewing
Rail gauge: 6–15m (customizable)
3D Stockpile Modeling: LiDAR volumetric scanning
Auto-Operation Modes:
Chevron stacking
Windrow reclaiming
Blend homogenization
Predictive Maintenance Hub:
Vibration monitoring on critical drives
Wear sensors on bucket wheel tips
| Parameter | Specification |
|---|---|
| Stacking Capacity | 3,000 t/h |
| Reclaiming Capacity | 2,500 t/h |
| Boom Length | 40 m |
| Bucket Wheel Diameter | 7.5 m (9-pocket design) |
| Travel Speed | 0–30 m/min (variable frequency) |
| Slewing Speed | 0–0.2 rpm |
| Power Supply | 6.3 kV AC (IP55 outdoor substation) |
| Control System | Siemens S7-1500 PLC + SCADA integration |
1. Structural Durability
Box-girder boom (S460ML steel per EN 10025)
FEM Class B8 structural design (100,000+ cycles)
Corrosion protection: ISO 12944 C5-M (300μm DFT)
2. Precision Material Handling
Bucket wheel drive: 2×160 kW (torque sharing)
Automatic slew path optimization
±0.5° bucket wheel positioning
3. Safety Systems
Collision avoidance radar (100m range)
Wind speed monitoring (<20 m/s operation)
Emergency grounding stations
Dust suppression nozzles (optional)
4. Maintenance Optimization
Centralized lubrication (200+ points)
Modular conveyor belt replacement
Hydraulic jacking system for wheel maintenance
| Bulk Material | Specialized Configuration |
|---|---|
| Thermal Coal | Anti-dust encapsulation + fire sensors |
| Iron Ore | Wear-resistant liners (Hardox 500) |
| Limestone | Moisture control scraper system |
| Grain | Explosion-proof motors (ATEX Zone 21) |
| Metric | Hengkun SR-Series | Conventional Systems |
|---|---|---|
| Throughput Efficiency | 98% utilization rate | 75–85% |
| Blending Homogeneity | ±0.5% quality deviation | ±2–3% |
| Manpower Requirement | 1 operator control center | 6+ ground staff |
| Reliability | >95% operational availability | 80–88% |
Qinhuangdao Port Expansion Project
*2×SR-3000 units handling 50M t/year coal:
22% reduced stacking losses
ROI achieved in 3.2 years*
Structural: FEM 1.001, ISO 5049-1
Electrical: IEC 60204-1, NEC Article 100
Safety: EN 61800-5-2 SIL 2
Environmental: ISO 14064 carbon footprint audit
Digital Twin Interface:
Real-time inventory tracking
Reclaim sequence simulation
Remote Operations Center:
5G connectivity for teleoperation
AI-powered anomaly detection
Maintenance Forecasting:
Component remaining life calculation
Request a Bulk Handling Solution – Transform your yard operations with precision-engineered efficiency!
Name: Henan Hengkun Crane Co.,Ltd
Mobile：+8617260676687
Tel：+8617260676687
Whatsapp：8617260676687
Email：info@hengkuncranes.com
Add：3K-008, Building B5, No. 299 Xindong Avenue (South), Hongqi District, Xinxiang city, Henan Province
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