New Design Overhead Crane

Product Item : New Design Overhead Crane
Category： Overhead Crane
Smart Automation Package：Anti-Sway AI Control | Load Positioning Sensors | Remote Diagnostic Interface
Energy Recovery System：Regenerative Braking (Energy Reuse) | IE5 Ultra-Premium Motors
Modular Plug-and-Play Design：Pre-Engineered Bolt-On Modules | Quick-Connect Wiring Harness
Predictive Maintenance Ready：Vibration Sensors | Lubrication Health Alerts | Component Lifecycle Tracking
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New Design Overhead Crane | Lightweight & Smart Lifting Solution

Brand: Henan Hengkun Crane Co., Ltd.
Applications: Manufacturing workshops, logistics hubs, warehouses, power plants, and industrial facilities requiring efficient, space-saving lifting solutions.

Product Overview

Our next-generation New Design Overhead Crane redefines industrial lifting with lightweight construction, energy efficiency, and advanced engineering. Designed for modern facilities, it combines innovative materials and streamlined mechanics to maximize productivity while minimizing operational costs. Ideal for industries prioritizing sustainability and precision, this crane sets new benchmarks in performance and reliability.

Core Engineering Philosophy

1. Modular Lightweight Design
→ 15-30% reduced deadweight vs traditional cranes
→ Optimized wheel load (↓25%) & headroom (↓20%)
→ Enables lighter plant structures & cost savings

2. Intelligent Motion Control
→ Microprocessor-driven frequency conversion
→ Adaptive anti-sway AI (95% swing reduction)
→ SIL 3 certified dual-brake safety system

3. Streamlined Manufacturing

→Laser-cut Q355B steel components (ISO 9013)

→Pre-assembled plug-in modules (50% faster installation)

Technical Advantages

Feature	Technical Impact	User Benefit
Low Headroom	Girder height ↓18-22%	Plant construction cost ↓30%
Compact Hook Approach	15% increased hook coverage radius	Enhanced operational coverage
Direct Drive System	5x fewer transmission components	Maintenance cost ↓40%
Full-range VFD	0-100% smooth speed control	Load stability ↑90%
Energy Recovery	Regenerative braking system	Power consumption ↓35%

Smart Function Packages

1. **ESSENTIAL PACKAGE**
• Core frequency control (4-speed presets)
• Dual caliper brakes (EN 13155 certified)

2. **ADVANCED PACKAGE**
→ AI Hook Stabilization (±1° precision)
→ IoT Remote Diagnostics (4G/5G enabled)

3. **PREMIUM PACKAGE**
▶ Automated Positioning System (Laser guidance)
▶ Predictive Maintenance Module

Technical Specifications

Parameter	Specification
Lifting Capacity	1–50 tonnes
Span	5–50 meters (customizable)
Lifting Height	Up to 30 meters
Wheel Pressure	≤25 kN (adjustable for building load limits)
Headroom	20% lower than traditional cranes
Work Class	FEM 1Bm–2m / ISO A3–A5
Traveling Speed	5–60 m/min (VFD-controlled)
Power Consumption	15–30 kW (energy-saving mode available)
Protection Grade	IP55 (electrical systems), IP54 (controls)
Ambient Temperature	-20°C to +40°C

Industry Applications

◈ Manufacturing Plants - Reduced factory height requirements
◈ Warehouse Logistics - Enhanced hook coverage density
◈ Energy Facilities - Explosion-proof options available
◈ MRO Centers - Quick-install modular configuration

Service & Certifications

Global compliance: CE, ISO 9001, ISO 14001, and FEM/ISO certifications.
Warranty: 12 months (extendable) with lifetime technical support.
Installation: Turnkey solutions including CAD layout and load testing.
Training: Operator safety programs and maintenance workshops.

Why Choose Us?
As a pioneer in crane innovation, we leverage cutting-edge materials and in-house manufacturing expertise to deliver cranes that outperform traditional models. Our New Design Overhead Crane combines European engineering principles with cost-effective production, ensuring unmatched value for global industries.

Request a Demo – Experience the future of industrial lifting with smarter, greener technology!